Dave's Technical Services Engineering Design Practice
A HARDWARE ENGINEERING PRACTICE · BIRMINGHAM, AL

Flight-proven engineering for teams building serious hardware

I've spent 15 years putting hardware on the International Space Station. Now the practice brings that same rigor to your program and leaves your team sharper for it.

P.E. Licensed Concept → production Veteran owned
The International Space Station backdropped against Earth
International Space Station · NASA
The short version

15 years delivering flight hardware to the International Space Station. That same discipline, brought to your team as a focused engagement, not a full-time hire.

15
Years delivering hardware to the ISS
Lead
Engineer on several NASA projects
10
Years of Marine Corps service
Flight heritage

Hardware in orbit.

Much of my career was spent developing cold-stowage flight hardware with UAB's Engineering & Innovative Technology Development (EITD), NASA's long-running cold-stowage hardware team. These are publicly documented ISS programs I helped develop and served as lead engineer on all three.

POLAR

POLAR

A transportable cold-stowage freezer for the ground-to-station cold chain. I designed and built the heat-rejection subsystem.

On orbit since 2016
ICEBERG

ICEBERG

Cold-stowage flight hardware for on-orbit life-science payloads. I took over mechanical design and senior duties mid-program, then led procurement, assembling several units myself.

On orbit since 2021
Glovebox Freezer

Glovebox Freezer

A portable payload for rapidly freezing biosamples inside the ISS science gloveboxes. I led the mechanical design from requirements development through detailed design.

On orbit since 2018

Everything referenced here is already public. Your project's details would stay confidential, always.

Dave Cooper, P.E.
About Dave

Marine navigator turned flight-hardware engineer and teacher.

My career started with 10 years in the Marine Corps as a KC-130 navigator. I worked my way through college for a Master's in mechanical engineering, then went to work as a design engineer, lead on several successful NASA projects.

Every problem has a solution, but finding it often takes a different perspective. Early on I went wide — mathematics, programming, signal analysis, networking, system dynamics — and those angles have paid off ever since.

Five years teaching engineering at a university reinforced what I believe: real learning happens through mentorship and hands-on problem-solving, not lectures. That's how I approach training engineers today.

Confidence in my work lets me not take things too seriously. I keep communication direct and skip the ceremony that gets in its way. And I ask the "stupid questions," because they're usually the best ones.

Credentials
01Professional Engineer, licensed in Alabama
0215 years developing ISS flight hardware
03Thermal, structural, cryogenic & vacuum systems
04Veteran-owned practice
What we do

Engineered solutions, concept to delivery.

Whether you're developing new products, improving manufacturing, or building your engineering capability. Dave's Technical Services is built for all three.

The disciplines behind the flight hardware

Mechanical Design & Analysis

Mechanisms, structures, and assemblies designed to be built and to perform, then verified with hand calcs through FEA for strength, stiffness, fatigue, and margins you can defend.

Thermal & Fluid Sciences

Heat transfer, fluid flow, pressure systems, and thermodynamics across industrial, electronics, cryogenic, and vacuum applications.

Design for Manufacturing

Parts drawn for real processes, with drafting and GD&T that hold up on the floor.

Test & Validation

Qualification and acceptance testing, plus test plans that prove the hardware does what it has to.

Ways to bring Dave's Technical Services in
01

Product Development

From concept to working prototype through rapid iteration and design validation, up to production.

02

Manufacturing & Tooling

Custom tooling, fixture development, and process improvement to boost efficiency and hold quality.

03

Research & Development

Control systems, vacuum and cryogenic solutions, and problem-solving for genuinely novel systems.

04

Training & Mentorship

Develop your current engineers, or train and promote new ones from within.

05

Process Development

Standing up an engineering section? Drafting standards, part numbering, software. I've done it before.

How I work

We're all in the relationship business.

Technical expertise matters only insofar as it meets your needs. Clear, honest communication keeps anxiety low and thinking clear. Expect regular status updates and an open line. Under deadline pressure and just want it delivered? I can do that too. You decide how involved you want to be.

01

Transparent

You get the analysis, the assumptions, and the safety margins, not just a conclusion. If I can't defend a number, I won't ship it.

02

Rigorous

Every design is built to survive a design review: traceable requirements, clean drawings, and decisions you can audit later.

03

Pragmatic

Flight-qualification discipline, scaled to your budget and risk. The parts that matter get treated like they have to survive launch.

04

Hands-on

I've built my own designs. I bear the scars — literally — and can tell the stories.

Get in touch

Let's talk about your program.

Send a message, or book a consultation. Every engagement is led personally: you work directly with the principal engineer, start to finish.

LOC Birmingham, Alabama
USA Serving clients across the United States
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